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Skip to content CONTACT CONTACT Cable Solutions Ethernet Cables Fiber Optic Cables Wireless Specialty Cables Overstock Certified Installers Warranty Medical Cable Solutions Find Your Local Rep Medical Solutions High Performance Medical Solutions (HPMS) Medical Extrusions High Pressure Braided Tubing Secondary Operations Medical Cable Solutions High Performance Material Quality Assurance Research &＃038; Development Lab Defense Solutions Overview Capabilities Automotive Solutions OE Automotive Supplier OE Brake Hoses Electronic Parking Brake Harnesses Torque Sensors Wheel Speed Sensors Testing &＃038; Quality Assurance Resources &＃038; Downloads Catalog / Data Sheets FAQs Press Releases White Papers Videos Events About Corporate Profile Division Locations Careers Proterial » Automotive Solutions » Testing &＃038; Quality Assurance Design, Prototyping and Testing Capabilities Partner with Proterial for Optimized Tubing and Harness Routing Solutions We offer comprehensive automotive design, prototyping, and testing services for OE. Specializing in wheel well dynamics, 3D scanning, CAD design, IPS modeling, 3D printing, prototyping, robotic simulation, and DVP&R testing, we ensure precision, innovation, and compliance with industry standards.Capture precise undercarriage layout dimensions with our design verification process. Physical verification using 3D scans compared against CADUtilize scanned data through our robotic simulations &＃8211; testing to replicate real-world driving conditions before vehicle prototype.Evaluate product performance and durability through simulated testing.Validate designs for repeatability, quality and reliability. Technical Support Offerings Application Engineering SupportCustomer CAD SupportRouting Evaluation / Documentation ExpertiseAccess to NA, EU, and Japanese type components DV and PV TestingFinite Element Analysis upon RequestActive in Standards Development (SAE)Front End Simulator Speak with an ExpertTo Discuss Your Application Needs Finished Product Testing: Jounce and ReboundJounce and rebound testing subjects our brake lines to rigorous testing to ensure durability, flexibility and resistance to deformation during wheel movements. This test ensures reliable and safe braking performance for real-world driving conditions. Hot Impulse TestingHot impulse testing subjects our automotive components to cyclic heating and pressurization to evaluate their durability and performance under high-temperature conditions experienced during extended operation. Whip TestingWhip Testing aims to assess the durability and performance of motorcycle brake hoses under dynamic conditions, including vibration, shock, and rapid flexing to ensuring they can withstand similar stresses without failure or leakage during motorcycle operation. High / Low Temperature ExposureWe subject our components extreme temperatures ranging from -75°C to +260°C. This test allows us to assess the performance and reliability in both hot and cold environments. Burst PressureOur brake hoses and other automotive components are subject to increasing internal pressure until it ruptures or bursts in order to determine the maximum pressure holding capacity before a failure or leakage occurs.  AdhesionBrake hoses consist of multiple layers, including inner tubing, reinforcement layers, and outer covers. The adhesion test ensures that these layers are securely bonded together and can withstand the stresses and pressures experienced during braking without separation. Volume ChangeA process used to measure the dimensional changes of a material or component under specific conditions, typically exposure to various environmental factors or stressors to test stability, performance and durability over time.  DeformationDeformation testing assesses the material&＃8217;s response to applied loads, ensuring the automotive component maintains its structural integrity under stress without excessive distortion. Bending ResistanceBending resistance testing evaluates the material&＃8217;s ability to withstand bending forces, critical for components subjected to bending during operation, such as brackets or suspension elements. Fuel ResistanceFuel resistance testing examines the component&＃8217;s compatibility and resilience when exposed to fuels, guaranteeing its performance and safety in fuel system applications. Pressure ImpulsePressure impulse testing measures the component&＃8217;s capacity to withstand sudden pressure changes, simulating real-world scenarios like rapid valve closures or braking, ensuring reliability and preventing failures. Front End Simulation TestingComplete full actuation of braking system to 1 million cycles, or customer requirements Materials Testing: Original PropertiesTensileElongationModulusDurometerSpecific Gravity Aging Properties FuelHeatColdOil Metals: Magnet WiresUniformity and Degree of Insulation: Our magnet wires are designed with consistent insulation thickness, ensuring uniform performance and reliable electrical insulation.Excellent Electrical Characteristics: Our wires exhibit high dielectric strength and insulation resistance, enabling efficient energy transfer and minimizing power loss.Resistant Coating for Mechanical Stress: We provide magnet wires with robust coatings that offer resistance to mechanical stress caused by bending, stretching, and friction. This ensures long-lasting performance and durability.Heat Resistance: Our magnet wires are engineered to withstand high temperatures, allowing them to operate efficiently even in demanding applications where heat is generated.Resistance to Solvents, Chemicals, and Varnishes: Our wires are designed to be resistant to various solvents, chemicals, and varnishes, ensuring their integrity and performance in diverse environments.Resistance to Hydrolytic Degradation: Our magnet wires are formulated to resist hydrolytic degradation, preventing damage and maintaining their electrical and mechanical properties over time.Stability with Insulating Materials: Our wires are stable when combined with different insulating materials, allowing for versatile applications and compatibility with various components.Resistance to Water and Moisture: We provide magnet wires that are designed to withstand exposure to water and moisture, ensuring reliable performance in humid or wet environments. Clad Materials for Joining Dissimilar MetalsOur clad materials offer a reliable and efficient way to join dissimilar metals, providing a strong and durable bond that can withstand even the toughest conditions. This is especially important in the automotive industry, where different metals are often used in the same component. Clad Materials for Heat ExchangersOur clad materials are also ideal for use in heat exchangers, where they can help to improve efficiency and reduce energy consumption. By using our high-performance clad materials, automakers can create heat exchangers that are lighter, more durable, and more efficient. Crosslinked PTFE (new fluoro-polymer material)Our crosslinked PTFE material is a new fluoro-polymer that offers exceptional strength and durability, as well as resistance to heat, chemicals, and other harsh conditions. This makes it ideal for use in a wide range of automotive applications, from fuel lines to wiring insulation. Lead Frames for Vehicle-Mounted Semi-Conductor PackagesOur lead frames are designed to provide reliable electrical connections in even the most demanding automotive environments. They are made from high-performance materials that can withstand high temperatures, vibration, and other harsh conditions. Copper Alloy Strips for ConnectorsOur copper alloy strips are ideal for use in automotive connectors, where they provide a reliable and efficient electrical connection. They are made from high-quality materials that are resistant to corrosion, making them ideal for use in even the harshest environments. Plastic Optical FiberOur plastic optical fiber is a high-performance material that is ideal for use in automotive lighting systems. It offers exceptional clarity and brightness, as well as resistance to heat and vibration. 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